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- ELASTOMER INJECTION MACHINE
ELASTOMER INJECTION MACHINE
2-COMPONENT ELASTOMER INJECTION MACHINE
The MEG-EL type is an efficient elastomer injection machine designed for precise weighing and homogeneous mixing. It features a high-precision metering pump and a motor-driven mixing head, enabling the use of two to three components. Additionally, it can accommodate optional color mixing, allowing for the addition of up to two colors.
This machine comes with a several devices neatly integrated into a compact frame, including:
- Mixing head
- Raw material metering pump unit (with optional color metering unit)
- Raw material machine tank (with optional color tank)
- Solvent tank
- Insulation room for the metering unit
- Hot air generator
- Vacuum pump unit
- Raw material circulation hose with electric heater
- Main control panel
Overall, the MEG-EL model offers a comprehensive solution for elastomer injection applications.
MIXING HEAD FEATURES
- Compact design with easy-to-maintain structure
- Superior Mixing technique that eliminates air from the raw materials
- Exceptional Discharge accuracy
- Complete and thorough mixing, even for materials with high viscosity differences or varying blend ratios.
- Built-in electric heater for material dissolution within the mixing head
- Special seals used on the mixing rotor shaft
- Supports both continuous injection and mold-specific shot injection.
MAIN SPECIFICATIONS
Discharge Volume（L/min）
Pump Motor Capacity（kw）
Viscosity level（mPa・s）
| MEG-EL-2 type | MEG-EL-6 type | MEG-EL-12 type | ||
| Mixing Head | Original Pin Rotor Independent Nozzle System | |||
| Discharge Capacity | 0.2～2L/min | 0.6～6L/min | 1.2～12L/min | |
| A:B Mixing Ratio | 100：10～100 | |||
| Viscosity Levels | A Comp. | Max3000mPa・s | ||
| B Comp. | Max20mPa・s | |||
| Material Tanks | A Comp. | 60 - 150L Vacuum Pressure Tank with Agitator Vacuum -0.08MPa～ Pressure ～0.19MPa | ||
| B Comp. | 20 - 50L Pressurized tank Pressure ～0.19MPa | |||
| Solvent Tank | 18L | |||
| Pressurized Tank | ||||
| Pressure ～0.19MPa | ||||
| Metering Pump | A Comp. | Precision Gear Pump | ||
| B Comp. | Precision Gear Pump | |||
| Vacuum Pump | A Comp. | 200L/min | ||
| Piping Material | A Comp. | SUS304 | ||
| B Comp. | SUS304 | |||
| Raw Material Temperature | A Comp. | Max100℃ | ||
| B Comp. | Max140℃ | |||
| Temp. Control System | A Comp. | Hot Air Circulation System | ||
| B Comp. | Hot Air Circulation System | |||
| Injection Program | 10 times | |||
５-COMPONENT ELASTOMER INJECTION MACHINE
The MEG-EL type 5-Component Elastomer Injection Machine can mix and inject two types of catalysts and one color (with automatic switching for two-color selection).
This machine comes with the following devices well-integrated together:
- Four high-precision metering pump units for raw materials
- One or two metering pumps for colorants
- Electric motor-driven mixing head
- Four raw material tanks,
- One or two colorant tanks,
- Solvent tank,
- Vacuum pump unit
- Four hot air generators
- Five to six hoses with electric heaters
- Four insulation chambers for raw material tanks and metering units
- Control panel with a remote control box
- Mixing head arm
MEG-EL Type Specifications
- System capable of simultaneously injecting and mixing two types of catalysts
- High-precision metering and complete mixing of raw materials with varying viscosities (10 to 3,000 mPa･s)
- Special mixer design prevents air entrapment
- Heating and temperature control for each metering pump and raw material tank is individually provided via four hot air generators, enabling high-precision temperature adjustment to different temperatures per material (Ambient - MAX 120°C)
- Capable of two-color molding (automatic switching system)）
MIXING HEAD FEATURES
- Features of the Mixing Head
- Compact design with easily detachable components to maintain.
- Precise discharge ensures thorough mixing even for materials
- with high viscosity differences or varying blend ratios.
- Built-in electric heaters (5 units total; if one fails, remaining heaters continue melting materials)
- Special material seals are used on the mixing rotor shaft section.
FLOW DATA SHEET
| ① | A Comp. Tank | ⑦ | Solvent Tank |
| ② | D Comp. Tank | ⑧ | Vcuuum Pump |
| ③ | Blue Color Tank | ⑨ | Mixing Head |
| ④ | Purple Color Tank | ⑩ | A・D Insulation Chamber |
| ⑤ | C Comp. Tank | ⑪ | C Insulation Chamber |
| ⑥ | B Comp. Tank | ⑫ | B Insulation Chamber |
Main Specification
| Mixing Head | Original Pin Rotor Independent nozzle System | |
| Discharge Volume※1 | A Comp. | 625～2,500 cc/min |
| B Comp. | 65～250 cc/min | |
| C Comp. | 20～80 cc/min | |
| D Comp. | 20～80 cc/min | |
| Color Comp. 1 | 20～80 cc/min | |
| Color Comp. 2 | 20～80 cc/min | |
| A:B:C:D:C – Color Mixing Ratio | 100：10：4：2：1 | |
| Raw Material Viscosity | A Comp. | Max 3,000mPa・s |
| B Comp. | Max 20mPa・s | |
| C Comp. | Max 100mPa・s | |
| D Comp. | Max 100mPa・s | |
| Color Comp. 1 | Max 3,000mPa・s | |
| Color Comp. 2 | Max 3,000mPa・s | |
| Raw Material tank※2 | A Comp. | 70 L Vacuum Pressure Tank with agitator Vacuum -0.08MPa～ Pressure ～0.19MPa |
| B Comp. | 20 L Pressure Tank Pressure ～0.19MPa | |
| C Comp. | 5 L Pressure Tank Pressure ～0.19MPa | |
| D Comp. | 5 L Pressure Tank Pressure ～0.19MPa | |
| Color Comp. | 3 L Pressure Tank Pressure ～0.19MPa | |
| Solvent Tank | 18 L Pressure Tank Pressure ～0.19MPa | |
| Piping Material | A:C:D: – Color Comp. | SUS304 |
| Material Temperature | A:C:D: – Color Comp. | Max 120℃ |
| Material Temp Control Method | A・C・D Comp. | Hot Air Circulation Type |
| Color Comp. | Rubber Heater Method | |
※ We also accept custom orders.
※1 We will design and manufacture the system by selecting the appropriate pump capacity and pipe diameter to match your specific discharge volume requirements.
※2 The tank capacity is adjustable.
※3 The vacuum pump capacity modification is possible.